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Medical PCB solutions

Engineering Services
Healthcare & Medical PCBs

Healthcare & Medical PCBs

At Altest Corporation, has been providing the medical equipment industry with PCB electronic assembly services and contract manufacturing since 1995. We follow all relevant best practices during the circuit board assembly process. As a result, we are an electronic medical device manufacturer that is uniquely equipped to help you bring to market reliable pumps, robotics, power supplies and other medical devices.

Sustaining Engineering

Test Design & Development

Value Engineering

Regulatory & Quality

PCB Layout Engineering Considerations

PCB layout engineering requires careful consideration of several factors to ensure the final board meets performance, manufacturability, and reliability standards.

Healthcare & Medical PCBs

Healthcare & Medical PCB Assembly

We fabricate and assemble high-reliability medical PCBs engineered for life-critical healthcare applications. Our controlled manufacturing approach emphasizes precision, traceability, and long-term reliability across diagnostic, monitoring, and therapeutic medical devices. Our medical PCB assembly and electronic manufacturing services support a wide range of advanced healthcare technologies where performance and safety are non-negotiable.

Healthcare & Medical PCBs

Engineered for Medical-Grade Electronic Systems

Medical electronics demand exceptional manufacturing accuracy, component reliability, and long-term operational stability. Our engineering team specializes in assembling multilayer, HDI, rigid-flex, flex, RF, high-speed digital, and miniaturized PCB assemblies using advanced Surface Mount Technology (SMT), Through-Hole Technology (THT), and mixed-technology assembly processes. We support fine-pitch components, BGAs, CSPs, QFNs, microelectronics, and high-density interconnects while optimizing thermal management, signal integrity, and Design for Manufacturing (DFM) to ensure dependable performance in critical healthcare environments.

Healthcare & Medical PCBs

Why Choose Altest Corporation for Medical PCB Assembly

With decades of expertise in Electronics Manufacturing Services (EMS), Altest Corporation is a trusted manufacturing partner for medical device manufacturers, healthcare technology companies, and OEMs worldwide. Our end-to-end capabilities—including PCB design support, fabrication, component sourcing, PCB assembly, cable and wire harness integration, box build assembly, firmware programming, functional testing, and final system integration—enable us to deliver complete turnkey manufacturing solutions. Our commitment to precision engineering, advanced process control, and continuous quality improvement helps customers accelerate product development while maintaining the highest levels of reliability and patient safety.

Knowledge Base

Healthcare & Medical PCB Assembly FAQs

Find answers to common questions about ISO 13485 certification, FDA compliance, traceability, and manufacturing standards for life-critical medical devices.

01. What quality certifications are required for medical PCB manufacturing?

The cornerstone of medical device manufacturing is ISO 13485:2016 certification. Altest Corporation is fully ISO 13485 certified, meaning our quality management systems meet the rigorous regulatory requirements necessary to design and manufacture safe, reliable electronics for the healthcare industry.

02. Can you manufacture Class II and Class III medical devices?

Yes. We have extensive experience building electronics for all classes of medical devices. We adhere strictly to IPC Class III manufacturing standards, which are mandatory for Class III (life-sustaining or implantable) medical devices where hardware failure is absolutely unacceptable.

03. How do you handle component traceability for FDA compliance?

Traceability is critical for FDA audits and potential product recalls. We employ a robust, automated Shop Floor Control System (MES) that logs the exact lot code, date code, and supplier for every single component placed on a specific board, providing complete end-to-end traceability down to the individual serial number.

04. Do you manufacture Flex and Rigid-Flex PCBs for medical wearables?

Yes. Wearable health monitors, hearing aids, and implantables require electronics to be incredibly small, lightweight, and adaptable to human body contours. We specialize in fabricating and assembling high-density Flex and Rigid-Flex circuits using bio-compatible polyimide materials to meet these demanding form factors.

05. How do you prevent counterfeit components from entering medical devices?

Counterfeit components in medical devices pose a fatal risk. We source primarily from authorized franchised distributors. When forced to use the open market for obsolete parts, our incoming inspection lab strictly adheres to the AS6081 counterfeit mitigation standard, utilizing X-ray, decapsulation, and curve tracer testing to verify absolute authenticity.

06. What cleaning processes do you use for medical assemblies?

Medical boards must be exceptionally clean to prevent ionic contamination, which can cause dendritic growth or corrosion over time. We utilize advanced aqueous and semi-aqueous defluxing wash systems, followed by ROSE (Resistivity of Solvent Extract) testing or Ion Chromatography to scientifically verify the boards meet stringent medical cleanliness standards.

07. Do you apply conformal coating to protect medical PCBs?

Yes. Medical electronics are frequently exposed to bodily fluids, harsh sterilization chemicals, and moisture. We apply specialized, medical-grade conformal coatings (such as silicone, acrylic, or parylene) to hermetically seal and protect the PCBA without interfering with delicate sensors or high-frequency signals.

08. How do you test the reliability of a medical PCB?

We employ a multi-tiered testing strategy. This includes 100% 3D SPI and 3D AOI during assembly, 3D X-Ray (AXI) for hidden BGA joints, and Flying Probe testing for electrical continuity. Finally, we perform System-Level Functional Testing (FCT) to simulate the device's real-world operation and guarantee perfect functionality before shipping.

09. Can you help medical startups with New Product Introduction (NPI)?

Absolutely. We frequently partner with medical device startups to transition their designs from proof-of-concept prototypes to scalable production. Our engineers provide critical Design for Manufacturing (DFM) and Design for Testing (DFT) feedback early on, ensuring the product is manufacturable, cost-effective, and positioned for successful regulatory approval.

10. How do you protect the intellectual property of our medical device?

Protecting your IP and potential patient data is paramount. Our entire Silicon Valley facility operates under strict ITAR and NIST SP 800-171 cybersecurity compliance. All sensitive CAD files, schematics, and proprietary firmware are handled within secure, encrypted, U.S.-based servers with highly restricted physical and digital access controls.

Let's Build Together

Request a Custom Quote

Partner with Altest Corporation for your next high-reliability PCB fabrication and turnkey SMT assembly project. Our engineering team is ready to review your gerber files and provide a detailed, competitive estimate.